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Recommended Packing Process for USPS First-Class Envelope

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1 comment

  • Seth

    I've had issues using top loaders in plain white envelopes. A card I shipped in a top loader that was shipped as non-machinable came back damaged because non-machinable still goes through a machine, just not the same one that handles the "machinable" envelopes. The clerk said the toploader was too rigid. I switched to Shipping Shields and never had an issue afterwards. Shipping Shields work great in team bags. I'll happily put about 5 cards into a sleeve and put them into a Shipping Shield. I'm not sponsored or anything - I'm sure other similar cardboard sleeves would work fine. I'm just personally familiar with Shipping Shield, and I know that you can get free samples of some of their products shipped to you. You could probably also use paperboard, as long as you prevent the card(s) from sliding or coming loose or coming into contact with any tape.

    I also don't trust windowed envelopes, although I know some people seem to have good success with them. I use #6 or #10 envelopes without windows depending on the order size, and I use my Brother QL-800 to print the labels for them.

    If the order is 6+ cards, I switch to a #10 envelope and I take a 9-pocket card page, use scissors to cut the tabs off, then cut that page into 3 3-slot rows. I divide the cards approximately evenly and place them in soft sleeves upside down, then into the 3-slot row right-side up and wrap the packing slip around them. This way, the cards can't come loose from the sleeves and the envelope should machine just fine.

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